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Melters, Mastic Mixers, Transporters and Routers

Marathon manufactures and distributes products required to repair and maintain roads and other asphalt or concrete surfaces such as airports, bridge decks and parking ramps. Equipment for crack filling, heating, mixing and transporting and distributing many types of asphalt are all lines designed and fabricated by Marathon.

We sell the full line of Marathon products. Call today for more information and a price quote!

2017 Marathon CR300K Pavement Crack Router

The Marathon Pavement Crack Router offers a more production method of routing random cracks in asphalt or concrete. 

The balanced weight distribution, in-line wheels and cutter head plus extended handle, effectively reduce operator fatigue and allows for smoother, more accurate maneuverability.

MarathonRouter.jpg

  • 30 HP Kohler Engine.
  • Best balanced router design on the market.
  • Sturdy all welded chassis manufactured from 1/4" thick steel plate reduces vibration and operator fatigue.
  • Powerful and reliable KOHLER V-twin engines.
  • Three-stage air filtration system for optimum performance and maximum engine protection.
  • Convenient electric start, 12 volt battery and charging system.
  • Corrosion proof, durable polypropylene fuel tank.
  • Triple banded V belt coupled to optimum sized pulleys provide the perfect router head speed to maximize productivity while extending cutter life.
  • Premium wheel assemblies are provided with tapered roller bearings on 1 1/4" axles for greater durability and ease of operation.
  • 12" diameter cutter head fabricated from 1" steel plate.
  • Routing is performed by six of our patented carbide tipped router blades strategically positioned on the router head.
  • Routing widths up to 2".
  • Easy access to the router head allows for quick blade changes.
  • Handlebar mounted, fingertip operated, linear actuator switch adjusts the cutting depth to a maximum of 1 3/4".
  • Indicator plate is provided for cutting depth guidance.
  • Engine safety kill switch is conveniently located on the handle control panel.
  • Adjustable handles provide a comfortable working position for a variety of different operator heights.
  • Large 16" diameter treaded tires provide low rolling resistance and excellent machine control.
  • Safety chain guards and rubber flaps provide protection from flying debris.
  • Safe loading and unloading is accomplished with the balanced lifting eye.
  • Standard paint color is orange.

Options include: Weight package, Safety control lever and Routers can be customized to customer specifications.

Specifications are subject to change without notice.


2017 Marathon CR260KL Liquid Cooled Pavement Crack Router

The Marathon Pavement Crack Router offers a more production method of routing random cracks in asphalt or concrete. 

The balanced weight distribution, in-line wheels and cutter head plus extended handle, effectively reduce operator fatigue and allows for smoother, more accurate maneuverability.

LiquidCooledRouter.jpg

  • 26 HP Kohler, Liquid Cooled engine.
  • Best balanced router design on the market.
  • Sturdy all welded chassis manufactured from 1/4" thick steel plate reduces vibration and operator fatigue.
  • Powerful and reliable KOHLER V-twin engines.
  • Three-stage air filtration system for optimum performance and maximum engine protection.
  • Convenient electric start, 12 volt battery and charging system.
  • Corrosion proof, durable polypropylene fuel tank.
  • Triple banded V belt coupled to optimum sized pulleys provide the perfect router head speed to maximize productivity while extending cutter life.
  • Premium wheel assemblies are provided with tapered roller bearings on 1 1/4" axles for greater durability and ease of operation.
  • 12" diameter cutter head fabricated from 1" steel plate.
  • Routing is performed by six of our patented carbide tipped router blades strategically positioned on the router head.
  • Routing widths up to 2".
  • Easy access to the router head allows for quick blade changes.
  • Handlebar mounted, fingertip operated, linear actuator switch adjusts the cutting depth to a maximum of 1 3/4".
  • Indicator plate is provided for cutting depth guidance.
  • Engine safety kill switch is conveniently located on the handle control panel.
  • Adjustable handles provide a comfortable working position for a variety of different operator heights.
  • Large 16" diameter treaded tires provide low rolling resistance and excellent machine control.
  • Safety chain guards and rubber flaps provide protection from flying debris.
  • Safe loading and unloading is accomplished with the balanced lifting eye.
  • Standard paint color is orange.

Options include: Weight package, Safety control lever and Routers can be customized to customer specifications.

Specifications are subject to change without notice.


65 Gallon Oil Jacketed Melting Mastic Melter, Propane

Gravity Pour Delivery

65GallonMeltingKettle.jpgThis kettle has been designed for smaller jobs and elevator accessibility. The kettle is made up of a material vat situated within an outer vat containing heat transfer fluid. The heat transfer fluid is heated via a fire chamber, providing indirect heating to the material while constantly being agitated.

Features and Benefits

  • Heavy duty channel iron frame.
  • Long lasting all welded construction - not bolted.
  • Industrial grade axle(s) with leaf spring suspension and electric brakes.
  • Adjustable hitch with 3" pintle eye and safety chains.
  • Thick sheet metal panels exceed the standard used in competitive products.
  • 2" material dispensing valve.
  • Low center of gravity for safe towing, superior rear visibility and ease of operation.
  • Reverse loading material lid provides safe, anti-splash loading of material into kettle.
  • Well insulated material vat and firing chamber provides optimum fuel economy.
  • Full sweep, reciprocating, non-jamming agitation is mechanically driven.
  • Easy to read, rear mounted material and oil thermometers.
  • Conveniently located heavy duty, adjustable screw type jack.
  • Exhaust stack(s) with rain cover.
  • 100 lb. propane bottle holder comes complete with hold down straps.
  • All necessary stop and directional signal lights.
  • Increased corrosion resistance with epoxy primer and standard blue paint finish.

120 Gallon Oil Jacketed Melting Mastic Melter

Gravity Pour Delivery

145GallonMeltingKettle.jpgThese oil jacketed gravity fed kettles are designed for crack filling and waterproofing. The heat transfer system consists of the oil vat and the oil expansion reservoir. As the transfer fluid is heated, the material is provided with and indirect heating source.

Features & Benefits

  • Automatic temperature control on both diesel and propane fired units.
  • Burners are self-igniting with out-fire protection.
  • Easy to read, rear mounted material and oil thermometers.
  • Overnight heater(s) to reduce daily start up time.

Body

  • The bi-directional, full sweep agitator is hydraulically powered and fitted with variable speed controller.
  • Agitation blades are positioned along a horizontal shaft ensuring top to bottom mixing action.
  • Elongated, oil jacketed material vat design provides large heating surface area.
  • Low center of gravity for safe towing, superior rear visibility and ease of operation.
  • Well insulated material vat and fire chamber provides optimum fuel economy.
  • Safely position exhaust stack with rain cover.
  • Reverse load, anti-splash loading door(s) equipped with agitation sensor to automatically halt agitation when lid is opened.
  • 6" diameter guillotine dispensing valve with heated delivery chute.
  • 200,000 BTU hand held propane torch.
  • 10 lb. fire extinguisher with bracket.
  • Propane fired tool heater.
  • All necessary stop and directional signals.
  • Increased corrosion resistance with epoxy primer and standard blue paint finish.

250 Gallon Diesel Mastic Melter

Gravity Pour Delivery, Oil Jacketed

MarathonMelterforGap.jpgThese oil jacketed, Marathon Mastic Mixers are designed to heat and mix Mastic materials. The hydraulic agitation assembly is capable of gently lifting the material from the bottom of the reservoir and turning the material over and over while suspending aggregate filled materials with a specific gravity as high as 3.0 Available in both 120 and 250 gallon mixers.

Power & Heating

  • Automatic temperature control on both diesel and propane fired units.
  • Burners are self-igniting with out-fire protection.
  • Easy to read, rear mounted material and oil thermometers.
  • Overnight heater(s) to reduce daily start up time.

Body

  • The bi-directional, full sweep agitator is hydraulically powered and fitted with variable speed controller.
  • Agitation blades are positioned along a horizontal shaft ensuring top to bottom mixing action.
  • Elongated, oil jacketed material vat design provides large heating surface area.
  • Low center of gravity for safe towing, superior rear visibility and ease of operation.
  • Well insulated material vat and fire chamber provides optimum fuel economy.
  • Safely position exhaust stack with rain cover.
  • Reverse load, anti-splash loading door(s) equipped with agitation sensor to automatically halt agitation when lid is opened.
  • 6" diameter guillotine dispensing valve with heated delivery chute.
  • 200,000 BTU hand held propane torch.
  • 10 lb. fire extinguisher with bracket.
  • Propane fired tool heater.
  • All necessary stop and directional signals.
  • Increased corrosion resistance with epoxy primer and standard blue paint finish.

KERA 150BRE Oil jacketed Melting Kettles

150 and 250 Gallon Models Available .

Kera.jpgDesigned for high production crack filling, this diesel powered pump kettle features a patented heated hose delivery system. This innovative design eliminates hose clogs and the need for hose clean out. Quality built and designed for performance these units also feature a low, anti-splash, revere loading door.

Features & Benefits

Heated Hose System

  • Sealant delivered by a hydraulically driven 2" helical gear pump.
  • 23 ft. heated hose and wand assembly.
  • Durable heated hose constructed of aircraft grade stainless steel lined with Teflon.
  • Oil heated hose system provides fast heating.
  • Hose support system minimizes operator fatigue, prolongs hose live and promotes safe kettle operation.
  • Material is dispensed on demand with a trigger controlled applicator wand.
  • Sealant pressure and flow is controlled by a variable bypass control system.

Power & Heating

  • Power is provided by a rugged, low maintenance, 26 hp Kohler diesel engine with high temperature and low oil pressure safeties.
  • A 12 volt continuous ignition diesel burner provides quick heating times and features a remote mounted primary controller.
  • A standard 110 volt, 1500 watt electric overnight heater maintains heat to reduce daily startup time.
  • A reliable, easy to use Automatic Temperature Controller is conveniently mounted curbside to provide safe, accurate temperature control with built in out-fire-protection.

Agitation

  • Precise agitation control is achieved with hydraulically drive, reversible agitator.
  • The reciprocating agitator is designed with safety in mind and will not jam with solid material.
  • The floating agitator gently scrapes the walls of the vat to reduce coking on the vat walls and to minimize material heat up time.

Body

  • All welded construction using heavy steel panels that exceed the thickness used in competitive equipment.
  • The oil jacketed material vat heats up quickly due to its large surface area.
  • Increased corrosion resistance with epoxy primer and standard blue paint finish.

Other options are available. Call for more details.

3.3TonHauler.jpg

Marathon 2 Ton hot Asphalt Hauler

2 Ton HMT4000

MarathonHotAsphaltHauler.jpgThis 2 ton capacity asphalt hauler is ideal for small to medium sized patching jobs. The heated vat is fully insulated for optimum efficiency. The chute-type vat design allows the hot asphalt to be deposited closer to the shoveling platform to reduce operator fatigue.

Features & Benefits

  • Heavy duty channel iron frame.
  • Long lasting all welded construction - not bolted.
  • Industrial grade axle with leaf spring suspension and electric brakes.
  • Adjustable hitch with 3" pintle eye and safety chains.
  • Thick sheet metal panels exceed the standard used in competitive products.
  • Fully insulated hopper.
  • Safety burner easily accessible for lighting and service.
  • Guarded, easy to read material thermometer.
  • Heated shoveling platform.
  • Ergonomically designed handles lock open to safely form a chute for loading of hot mix material.
  • Heavy duty adjustable guillotine style material unloading door.
  • Ease of unloading is assisted by the hopper shaped design of the material bin.
  • Conveniently located tool holders.
  • 100 lb. propane bottle holder comes complete withhold down straps.
  • Conveniently located heavy duty, adjustable screw type jack.
  • All necessary stop and directional signal lights.
  • Increased corrosion resistance with epoxy primer and standard blue paint finish.

 Also available in 3.3 Ton and 4 Ton.

3.3TonHauler.jpg 4TonHauler.jpg

350 Gallon Diesel Mastic Melter

Gravity Pour Delivery, Oil Jacketed

350MasticMelter.jpgThese oil jacketed, Marathon Mastic Mixers are designed to heat and mix Mastic materials. The hydraulic agitation assembly is capable of gently lifting the material from the bottom of the reservoir and turning the material over and over while suspending aggregate filled materials with a specific gravity as high as 3.0 Available in both 120 and 250 gallon mixers.

Power & Heating

  • Automatic temperature control on both diesel and propane fired units.
  • 2 self-igniging Burners with "out-fire" protection.
  • Easy to read, material and oil thermometers.
  • Overnight heater(s) to reduce daily start up time.

Body

  • The bi-directional, full sweep agitator is hydraulically powered and fitted with variable speed controller.
  • Agitation blades are positioned along a horizontal shaft ensuring top to bottom mixing action.
  • Elongated, oil jacketed material vat design provides large heating surface area.
  • Low center of gravity for safe towing, superior rear visibility and ease of operation.
  • Well insulated material vat and fire chamber provides optimum fuel economy.
  • Safely position exhaust stack with rain cover.
  • Reverse load, anti-splash loading door(s) equipped with agitation sensor to automatically halt agitation when lid is opened.
  • 6" diameter guillotine dispensing valve with heated delivery chute.
  • 200,000 BTU hand held propane torch.
  • 10 lb. fire extinguisher with bracket.
  • Propane fired tool heater.
  • All necessary stop and directional signals.
  • Increased corrosion resistance with epoxy primer and standard blue paint finish.